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I started machining the mild steel frame today, using mild steel rod at the moment until i source the 18mm diameter pure iron.
In the patent he Chrome plates the mild steel frame, something i cannot do myself, any idea if this might be important as it may cost a bit, will need to get a quote when machined.
I need to start thinking about the wire connections to the iron rod, shall i extent the iron rod by 5mm beyond the mild steel frame, and tap each end for a screw terminal connection.
Also need to start thinking about coil construction/ bobbin sizes, coil turns and wire thickness for the following 5.
We have 5 things to wind
Heater winding somehow insulated electrically but allowing conductive heat to the iron rod, then insulated with Grumages 1000 Deg C insulation, with a thermocouple embedded, and then bobbins on top of this insulated layer.
1) Heater Coil 2) Bias coil 3) 45.5MHz 20 Turn coil 4) 50Hz AC 1 5) 50Hz AC 2
The heater coil i am wondering if this is best done using a non inductive way down the length of the iron rod instead of winding as if a coil axially down the length.
Anyway some calcs
so 90mm length of 20mm diameter iron rod weights 224g
specific heat of iron is 448 joules/kg
so 100 joules will raise our iron 1 Deg C
if our starting temperature is 20 Deg C and we want 700 Deg C then our temperature difference is 680 Dec C and our energy required 100 * 680 or 68000 joules
if we were to raise this over 240 seconds then we get a power rating of 283 Watts joules/s of power
if we run the heater from 48V then we have a current of 5.9 Amps
The heater needs a resistance of R = V^2/P or 48^2/283 = 8.15 Ohms
I should now be able to work out my wire length and diameter once it's geometry is chosen.
« Last Edit: 2015-07-07, 22:19:16 by Peterae »
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